Industrial Machinery

INDIVIDUAL.

Modern technology, simple controls and small space requirements make the saw machine ideal for production operation. Continuous bevelling and the ability to saw up to 6,500 mm using multiple stroke lengths give these compact machines universal application.

Semi-automatic

Innovation for increased productivity
The semi-automatic devices in the Individual series offer universal machines for a wide range of applications and for the most stringent handling and cutting performance demands

Automatic

Innovation through automation
Fully automatic bevel band saws in a compact design or with long feed units. Automatic machines in the Individual series have impressive cutting performance and easy operation.

EXTEND

Uncompromising flexibility

This line of large machines with an incomparable modular design allows custom solutions for every need.
The basic principle of the Extend series of large machines is increased production through customization of the machines to the needs of the customer.
Thanks to a modular design with numerous configuration possibilities, coupled with heavy, reliable design, there is an Extend machine for every need.
Fully automatic work flows are indispensable to modern production. Besides high accuracy for positioning and repeatability, Extend series automatic saws offer simple, uncomplicated operation that allows even the smallest lot sizes to be run efficiently and completely automatically.

Our present range is made of 30 models whose cutting capacity goes from Ø 220 mm up to Ø 630 mm together with a complete set of solutions for material handling. In all these years the basic concepts of our machines have always been the same: quality, solidity and reliability. Even today, our new models, introduced at the end of last year, have these same characteristics and the changes they present are simply the consequence of technological progress.

Manual:

Manual band saw machine to cut from 0° to 60° right and 45° left. Manual positioning closing vice with fast clamping system. Head rotation angle stop at 0°, 45°, 60° and -45°. Graduated scale for angle measure reading and strong head rotationlocking lever.

Semiautomatic:

Semiautomatic band saw machine to cut from 0° to 60° right. Head feeding system with hydraulic cylinder and balanced valve for feeding regulation placed in frontal position for cut optimizing. Head rotation angle stop at 0° and 60°. Graduated scale for angle reading and rugged in construction locking lever. Electronical blade speed regulation for a wide range of blade speed selection. Blade cleaning brush driven by motor gearbox.

Automatic:

Automatic band saw machine for cutting from 0°to 60° with automatic head rotation. Head, head rotation, vices and carriage moved by hydraulic cylinders. To optimize cutting a balanced valve regulates the head descent. Motorized brush for blade cleaning. Material clamping vices movable by hand with rack fast sliding system. Electronical blade speed regulation for a wide range of blade speed selection. Carriage feeding usable stroke of 1000 mm. Material supporting roller table 1000 mm long, connected to the basement on loading side. Safety barriers for operator’s protection.

Round and brilliant as the columns of the machines themselves. Solid and robust as their structure (columns). Clear and concrete. Ample, sufficient and adjusted to every need … and budget. All in one comprehensive catalogue to leave no room for doubt. No confusion, no wasting of your valuable time. We, the specialists, have already done a great deal of your thinking for you.

K: Belt transmission
• S: “small”, or bench version
• M: “medium”, or bench drill with intermediate worktable
• L: “large”, or pillar version

EK: Belt transmission
• S: “small”, or bench version
• M: “medium”, or bench drill with intermediate worktable
• L: “large”, or pillar version

T: Geared transmission
• S: “small”, or bench version
• M: “medium”, or bench drill with intermediate worktable
• L: “large”, or pillar version

Z: Belt transmission
• S: manual feed
• A: automatic feed by mechanical clutch
• B: automatic feed by electromagnetic clutch
• V: mechanical speed variator

X: Geared transmission
• S: manual feed
• A: automatic feed by mechanical clutch
• B: automatic feed by electromagnetic clutch

A: Geared transmission with automatic feed by mechanical clutch
B: Geared transmission with automatic feed by electromagnetic clutch
C: Mixed transmission belt/geared
• B: automatic feed by electromagnetic clutch
• V: mechanical speed variator
• VE: electronic speed variator

P: Geared transmission (prismatic column drills)
• B: automatic feed by electromagnetic clutch

F: Geared transmission (prismatic column drilling/milling machines)
• B: automatic feed by electromagnetic clutch

DRILLING MACHINES
Serie S/SR
– V-belt drive – Manual feed -Drilling capacity: 18-25-30 mm
Serie SEA/SEAR
– Geared drive – Automatic feed – Drilling capacity: 25-30 mm

CYCLE DRILLING MACHINE
Serie S-SV-SE-SEV/HDB
– Bench type cycle drilling machines to make automatic the drilling cycle
Serie SHE/SHER
– Geared drive – Manual drilling feed – Automatic tapping feed – Drilling capacity: 25-30 mm – Tapping capacity: M.22-M.25
Serie SV/SVR
– V-belt drive and speed electronic variator – Manual feed- Drilling capacity: 18-25-30 mm
Serie SEV/SEVR
– Geared drive and speed electronic variator – Manual feed – Drilling capacity: 25-30 mm

MILLING MACHINES
Serie S-SV-SE-SEV/MS
– Bench type drilling machine provided with cross table and sensitive frontal wheel for milling operations
Serie SHEA/SHEAR
– Geared drive – Automatic drilling feed – Automatic tapping feed – Drilling capacity: 25-30 mm – Tapping capacity: M.22-M.25

  • Table drills, threading and milling machines
  • Round column drills
  • Maintenance range
  • Prismatic column drills
  • Milling machines.
  • Fixed bed drills and tapping machines
  • Fixed table drills and tappers
  • Linear drills and tapping batteries
  • Custom drills and tappers
  • Accessories for drills and threading machines
  • TH-40 Thread Drill Center
  • Autonomous machining units

Since 1991 MECAMAQ manufactures hydraulic presses to broad sectors of application, such as automotive, aeronautics, eolian, moulds and die-casting, oxicutting industry, workshops and maintenance industries…

PRESSES:

Workshop Presses:

  • Simple-acting cylinder presses manual: 50 Tn
  • Motorized hydraulic presses: from 50 Tn to 300 Tn
  • Double-acting presses with floating headstock: from 100 to 300 Tn
  • Folding tool presses: up to 2000 mm

Production Presses:

  • Hydraulic presses “C-Frame PCC series”: from 50 to 150 Tn
  • Hydraulic presses “C-Frame PCM series”: from 40 to 150 Tn.
  • Hydraulic presses “PDV series”: from 80 to 300 Tn.
  • Hydraulic presses “PDM series”: from 80 to 500 Tn.

Special manufacturing:

  • Special presses “PHA series”: from 20 to 500 Tn.
  • Special presses “PDV series”: up to 500 Tn.
  • Special presses “PDM series”: up To 500 Tn.
  • Special presses “PCD series”: up To 500 Tn.
  • Special presses “PCC series”: up To 160 Tn.
  • Special presses “PCM series”: up To 250 Tn.
  • Special presses “PHH series”: up To 300 Tn.

Bevelling Machines – Cevisa
Since its foundation, more than fourty years ago, Castellanos y Echevarria-Vitoria, S.A. has been involved in different projects. Castellanos y Echevarria-Vitoria, S.A. is the number one in the world for the manufacture and development of patented bevelling machines.

Polishing Machines
This machine performs the polishing of bevels with 25 mm. width and angles between 20º to 45º been able to adjust the depth of the cut.

Beveler – Bevels
We offers a wide range known as CHP-7, CHP-12, CHP-12 INV, as well as CHP-12G, CHP-12G REV., CHP-21G and CHP-21G INV., the latter being adjustable frmo 20º to 45º.

The CHP-7 is the smallest machine, it is versatile and easy to use because of its reduced weight. It is the ideal option for lighter gauge materials including aluminium. This machine performs 1,6 m/min. bevel to receive welding seams with 6 mm. depth in plates up to 16 mm. thickness and 40Kg/mm2 strenght.

The CHP-12 is the most universal machine because it covers 80% of the applications for its type. It is versatile, adaptable and is easily transported on its own trolley. This machine performs 2,6 m/min. bevel to receive welding seams with 12 mm. depth in plates up to 40 mm. thickness and 40Kg/mm2 strenght.

The CHP-12 INV is the inverted version of most universal machine, the CHP-12. It is versatile, adaptable, easily transported on its own trolley and ready to make bevels on the lower part of the plates. This machine performs 2,6 m/min. bevel to receive welding seams with 12 mm. depth in plates up to 40 mm. thickness and 40Kg/mm2 strenght.

The CHP-21G is the largest machine in the range. It is suitable for heavy gauge materials and its robust construction will give many years of service. It is easy to use and transport as the smaller models.

LHP-6 | Cevisa Beveler / Bevels Machines
This machine performs the cleaning of exceeding welding seam with12 mm. width and 5 mm. height in a single pass. – Fast cutting. – Adjustable depth of cut. – Eliminates grinding & mistakes.

Durma maintains status as the world’s largest volume producer of metal fabrication machinery. Durma manufactures CNC press brakes, turret presses, punching machines, lasers, shears, ironworkers, plate rolls, angle rolls, and saws.

Product Series:

BENDING

Press Brakes

  • ADS-L Large Press Brakes and Automation
  • AD-R Series Press Brakes (3-5 Axis)
  • AD-S Series Press Brakes (5-12 Axis)
  • AD-H Series Press Brakes (Hybrid / 5-12 Axis)

Profile Rolls

  • PBM Profile Bending Rolls
  • PBH Profile Bending Rolls

Plate Rolls

  • MRB-E Series Horizontal Rolls
  • MRB-S Series Horizontal Rolls
  • HRB 3 Series Plate Rolls
  • HRB 4 Series Plate Rolls

Punching

  • Rotational Head Punch
  • RP Series Rotational Head Presses

CNC Plate Punch

  • Multi-P CNC Punch

Turret Presses

  • TP Series Turret Press Punches

CUTTING

Lasers

  • HD/L & HD-F/L Lasers

Plasma

  • PL Series Large Format Plasma
  • PL-C Series Compact Plasma

Saws

  • HB Series Horizontal Saws
  • DCB Series Horizontal Dual Column Saws

Shears

  • MS Mechanical Shears
  • SBT Series Hydraulic Shears
  • VS Series CNC Variable Rake Shears

STRUCTURAL FABRICATION

Ironworkers

  • IW Series Single Cylinder Ironworkers
  • IW Dual Cylinder Ironworkers
  • CNC Plate Punch
  • Multi-P CNC Punch

All Heller machinery is manufactured under strict production control, with quality components of leading brands. Heller products are verified upon delivery through complete quality control. Our extensive product range allows us to supply any workshop with machine tools such as drills, milling machines, grinding machines, mortising machines and lathes. If you are looking for a solution in conventional machinery do not hesitate to contact us, our professionals will give you specialized advice for the best choice of your turnkey solution.

VERTICAL MILLING MACHINE

  • Worktable surface (mm): 1400×400
  • T-slot (mm): 3×18
  • Max. weight over table (Kg): 500
  • Table rotation: No
  • Longitudinal travel (mm): 800
  • Cross travel (mm): 400
  • Ram travel (mm): 500
  • Table feed: No
  • Longitudinal feed (mm/min): (9) 18-627
  • Cross feed (mm/min): (9) 18-627
  • Longitudinal and cross rapid movement (mm/min): No
  • Vertical feed (mm/min): 1670
  • Rapid vertical movement (mm/min): No
  • Work feed (mm/min): No
  • Taper of ram headstock: ISO50
  • Ram headstock speed range (r.p.m): 18-1800
  • Number of ram headstock speeds: variator
  • Ram movement: MANUAL
  • Ram travel (mm): 500
  • Quill feed (mm/min): 0,04/0,08/0,15
  • Quill diameter (mm): 180
  • Quill travel (mm): 105
  • Ram headstock motor (Kw): 7,5
  • Distance spindle/ machine mirror: No
  • Distance between the front spindle and the ram slide (mm): No
  • Distance between the vertical spindle to the table (mm): 150-650
  • Work feed ram headstock: No
  • Distance headstock/ table (mm): No
  • Distance from spindle to guideways top (mm)    520
  • Distance min./max. headstock to mirror (mm)    No
  • Dimensions (mm) (length – width – high) : 2425x2200x2000
  • Net weight (Kg): 3660

SLOTTING MACHINE

  • Ram travel (mm): 350
  • Ram regulable vertical travel (mm): 0-160
  • Strokes number per minut Hz 50: 30-40-50
  • Distance between end RAM guide and table (A) (mm): 400 – 910
  • Distance between tool center and column (B) (mm): 600
  • Work table dimensions (mm): 1000 x 580
  • Longitudinal work table travel (X) (mm): 550
  • Work table cross travel (Y) (mm): 400
  • Tiltable headstock to both sides: Tiltable headstock to both sides
  • Table central hole diameter: Table central hole diameter
  • Motor powe (hp/rpm): Motor power (hp/rpm)
  • Power of main motor (Kw): 5,5
  • Dimensions (mm) (length x width x height): 2100x1500x2320
  • Weight (Kg): 3500

CNC EDM machine for wire:

  • Machinning method: Submerge-Flushing
  • Max. workpiece size (mm): 1200 x 790 x 300
  • Max. workpiece weight (Kg): 1000
  • X, Y Axes travel (mm): 800 x 500
  • Z Axis travel (mm): 300
  • U, V Axes travel (mm): ± 60 x ± 60
  • X, Y Axes feed rate (mm): Max. 900
  • Machinning speed (mm²/min): 200
  • Drive motor (X,Y,U,V): AC servomotor
  • Wide diameter (standard) (mm): Ø0.25 (Ø0.15 – Ø0.3)
  • Wire feeding speed (m/min): 0 – 15
  • Wire tension (gf): 200 – 2500
  • Max. taper angle: ± 15º / 80º
  • Worl tank inner dimensions (mm): 1492 x 972 x 480
  • I/O device: Keyboard
  • Data input: RS-232, CF card
  • Display type: 15” LCD-TFT
  • Control system: IPC, closed loop software servo system
  • Control axes: X, Y, U, V, Z
  • Min. setting unit (mm): 0.001
  • Max. command value (mm): ± 9999.999
  • Interpolation: Linear / Circular
  • Command system Abs / Incl.
  • Machinning feed control: Servo / Const. Feed
  • Scaling: 0.001 – 9999.999
  • Auto 2nd cut system Re-trace and auto changed machinning data
  • Machinning condition memory: 0-9999
  • External dimensions (L x W x H) (mm): 600 x 870 x 1850
  • Filter tank capacity (L): 420
  • Filter element: Paper
  • Ion exchange: 15
  • Conductivity control system Standard
  • Fluid temperature control: Auto
  • External dimension (L x W x H) (mm)  (F): 950 x 1400 x 1290
  • Weight (Kg): 280

CNC VERTICAL MACHINING CENTER FOLLOW:

  • Table dimensions (mm): 1300 x 610
  • Traveling (XYZ): 1140 x 610 x 610
  • Max. Table load (Kg): 850
  • Spindle nose to table surface (mm): 110 – 720
  • T-slot (size x pitch x nº)(mm): 18 x 125 x 5
  • Spindle taper type: ISO 40 / 50
  • Spindle Inner diameter (mm): ø70/80
  • Spindle center to column (mm): 675
  • Spindle speed BELT (rpm): 60 – 6000 (8000), 60 – 8000 (10.000)
  • Spindle Speed GEAR (rpm): H2001 – 8000, L40 – 2000
  • Spindle Speed DIRECT DRIVE (rpm): 12.000
  • Draw bar force (kgf): 2000, 950
  • Main motor (continuous / 30 min)(Kw): 7.5 / 11 – 15
  • Rapid feed rate (XYZ)(m/min): 20 / 20 / 20
  • Feed rate (XYZ)(mm/min): 10000
  • Servomotor: Mitsubishi (Kw): HF 353 (3.5)
  • Servomotor: Fanuc (Kw): α 12/3000 i (3.0), β22 / 2000i (2.5)
  • Servomotor: Siemens: 1FK7 063 (2.9)
  • Servomotor: Fagor (Kw): FKM 64.30A
  • Servomotor: Heidenhain (Kw): QSY155B (2.47)
  • ATC type SOMBRILLA / DOBLE BRAZO
  • Tool selection (Bi-direction) BI-DIRECCIONAL / RANDOM
  • Tool storage capacity: 16 / 24, 24 / 24 (30)
  • Max. Tool diameter (mm): Ø100 / Ø90 (Ø77) – Ø115 / Ø115
  • Max. tool length (mm): 250, 300
  • Max. weight (Kg): 15, 8
  • Air requirement (Kg/cm²): 6
  • Power requirement (KVA): 20
  • Coolant tank capacity (L): 300
  • Machine weight (Kgs) 6500
  • Overall dimensions (L x W x H) (mm) 3100 x 2200 x 2950

INTERACTIVE GRAPHIC CONTROL

The electronic SMART-turn lathe maintains the ease of use of a manual lathe, provides increased productivity and flexibility by replacing mechanical controls with the latest touch screen numerical control technology.

OPERATION:

  • The operators accustomed to working with a manual lathe can work with this system without having any knowledge about CNC.
  • Easy machining operations can be made manually using just the handwheels, as in conventional lathes.
  • A comprehensive choice of semiautomatic cycles are available for more complex shapes, which can be selected through the touch screen.

INCLUDING:

  • Operators using manual lathes can use the SMART 6 system without having any CNC experience.
  • Electronic hand wheels are fitted for the operators to handle the machine as on a conventional lathe.
  • Machining is carried out by using a comprehensive choice of semiautomatic cycles selected through the touch screen.
  • MDI mode of ISO programming is also available for more complex operations.
  • Complete range of automatic cycles.
  • Profile definition cycle for external/internal roughing and finishing, including graphic preview of the drawn shape in the screen.
  • External/internal facing.
  • Cylindrical and taper threads.
  • Grooving.
  • Drilling and tapping.
  • Capacity to save up to 40 different operations that can be linked in a single program makes the machining of complex components fully automatic.
  • 4 way automatic square toolpost.
  • LCD Touch-screen of 7.2” with large graphic icons that guide the operator.
  • Tool calibration – capacity for up to 16 tools.
  • Inch or Metric display.
  • Possibility to program cutting conditions (feed, spindle speed, tool) for each cycle.
  • RS-232 port that can communicate with a PC and PCMCIA slot for memory cards.
  • Machine is equipped with the CNC unit 0i MATE-TC®, AC motors and drives from FANUC™.
  • Automatic speed range change, including variable spindle speed with constant surface speed.

ISO PROGRAMMING MODE:

  • Possibility to program all type of operations and automatic movements.
  • Capacity up to 64 different offsets for tools.
  • 240 KB memory capacity for programs.

ADVANTAGES:

  • Takes advantage of the possibilities that offers a CNC at the same time that maintaining the flexibility and ease of use and handling of a conventional lathe.
  • Components of complicated geometries can be machined, without the setting of complicated attachments.
  • A wide range of threads can be produced without having to preset any gear trains.
  • Increased productivity and precision.
  • Full automatic operations give reduced working time and increased productivity.

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