Industrial Machinery

INDIVIDUAL

Modern technology, simple controls and small space requirements make the saw machine ideal for production operation. Continuous bevelling and the ability to saw up to 6,500 mm using multiple stroke lengths give these compact machines universal application.

Semi-automatic

Innovation for increased productivity

The semi-automatic devices in the Individual series offer universal machines for a wide range of applications and for the most stringent handling and cutting performance demands

Automatic

Innovation through automation

Fully automatic bevel band saws in a compact design or with long feed units. Automatic machines in the Individual series have impressive cutting performance and easy operation.

EXTEND

Uncompromising flexibility

This line of large machines with an incomparable modular design allows custom solutions for every need.

The basic principle of the Extend series of large machines is increased production through customization of the machines to the needs of the customer.

Thanks to a modular design with numerous configuration possibilities, coupled with heavy, reliable design, there is an Extend machine for every need.

Fully automatic work flows are indispensable to modern production. Besides high accuracy for positioning and repeatability, Extend series automatic saws offer simple, uncomplicated operation that allows even the smallest lot sizes to be run efficiently and completely automatically.

Our present range is made of 30 models whose cutting capacity goes from Ø 220 mm up to Ø 630 mm together with a complete set of solutions for material handling. In all these years the basic concepts of our machines have always been the same: quality, solidity and reliability. Even today, our new models, introduced at the end of last year, have these same characteristics and the changes they present are simply the consequence of technological progress.

Manual:

Manual band saw machine to cut from 0° to 60° right and 45° left. Manual positioning closing vice with fast clamping system. Head rotation angle stop at 0°, 45°, 60° and -45°. Graduated scale for angle measure reading and strong head rotationlocking lever.

Semiautomatic:

Semiautomatic band saw machine to cut from 0° to 60° right. Head feeding system with hydraulic cylinder and balanced valve for feeding regulation placed in frontal position for cut optimizing. Head rotation angle stop at 0° and 60°. Graduated scale for angle reading and rugged in construction locking lever. Electronical blade speed regulation for a wide range of blade speed selection. Blade cleaning brush driven by motor gearbox.

Automatic:

Automatic band saw machine for cutting from 0°to 60° with automatic head rotation. Head, head rotation, vices and carriage moved by hydraulic cylinders. To optimize cutting a balanced valve regulates the head descent. Motorized brush for blade cleaning. Material clamping vices movable by hand with rack fast sliding system. Electronical blade speed regulation for a

wide range of blade speed selection. Carriage feeding usable stroke of 1000 mm. Material supporting roller table 1000 mm long, connected to the basement on loading side. Safety barriers for operator’s protection.

Round and brilliant as the columns of the machines themselves. Solid and robust as their structure (columns). Clear and concrete. Ample, sufficient and adjusted to every need … and budget. All in one comprehensive catalogue to leave no room for doubt. No confusion, no wasting of your valuable time. We, the specialists, have already done a great deal of your thinking for you.

K: Belt transmission
• S: “small”, or bench version
• M: “medium”, or bench drill with intermediate worktable
• L: “large”, or pillar version

EK: Belt transmission
• S: “small”, or bench version
• M: “medium”, or bench drill with intermediate worktable
• L: “large”, or pillar version

T: Geared transmission
• S: “small”, or bench version
• M: “medium”, or bench drill with intermediate worktable
• L: “large”, or pillar version

Z: Belt transmission
• S: manual feed
• A: automatic feed by mechanical clutch
• B: automatic feed by electromagnetic clutch
• V: mechanical speed variator

X: Geared transmission
• S: manual feed
• A: automatic feed by mechanical clutch
• B: automatic feed by electromagnetic clutch

A: Geared transmission with automatic feed by mechanical clutch

B: Geared transmission with automatic feed by electromagnetic clutch

C: Mixed transmission belt/geared

• B: automatic feed by electromagnetic clutch
• V: mechanical speed variator
• VE: electronic speed variator

P: Geared transmission (prismatic column drills)
• B: automatic feed by electromagnetic clutch

F: Geared transmission (prismatic column drilling/milling machines)
• B: automatic feed by electromagnetic clutch

DRILLING MACHINES

Serie S/SR
– V-belt drive –  Manual feed -Drilling capacity: 18-25-30 mm

Serie SEA/SEAR
– Geared drive – Automatic feed – Drilling capacity: 25-30 mm

CYCLE DRILLING MACHINE

Serie S-SV-SE-SEV/HDB
– Bench type cycle drilling machines to make automatic the drilling cycle

Serie SHE/SHER
– Geared drive – Manual drilling feed – Automatic tapping feed –  Drilling capacity: 25-30 mm – Tapping capacity: M.22-M.25

Serie SV/SVR
– V-belt drive and speed electronic variator – Manual feed- Drilling capacity: 18-25-30 mm

Serie SEV/SEVR
– Geared drive and speed electronic variator – Manual feed – Drilling capacity: 25-30 mm

MILLING MACHINES

Serie S-SV-SE-SEV/MS
– Bench type drilling machine provided with cross table and sensitive frontal wheel for milling operations

Serie SHEA/SHEAR
– Geared drive – Automatic drilling feed – Automatic tapping feed –  Drilling capacity: 25-30 mm – Tapping capacity:  M.22-M.25

Since 1991 MECAMAQ manufactures hydraulic presses to broad sectors of application, such as automotive, aeronautics, eolian, moulds and die-casting, oxicutting industry, workshops and maintenance industries…

PRESSES:

Workshop Presses:

  • Simple-acting cylinder presses manual: 50 Tn
  • Motorized hydraulic presses: from 50 Tn to 300 Tn
  • Double-acting presses with floating headstock: from 100 to 300 Tn
  • Folding tool presses: up to 2000 mm

Production Presses:

  • Hydraulic presses “C-Frame PCC series”: from 50 to 150 Tn
  • Hydraulic presses “C-Frame PCM series”: from 40 to 150 Tn.
  • Hydraulic presses “PDV series”: from 80 to 300 Tn.
  • Hydraulic presses “PDM series”: from 80 to 500 Tn.

Special manufacturing:

  • Special  presses “PHA series”: from 20 to 500 Tn.
  • Special  presses “PDV series”: up to 500 Tn.
  • Special  presses “PDM series”: up To 500 Tn.
  • Special  presses “PCD series”: up To 500 Tn.
  • Special  presses “PCC series”: up To 160 Tn.
  • Special  presses “PCM series”: up To 250 Tn.
  • Special  presses “PHH series”: up To 300 Tn.

Bevelling Machines – Cevisa

Since its foundation, more than fourty years ago, Castellanos y Echevarria-Vitoria, S.A. has been involved in different projects. Castellanos y Echevarria-Vitoria, S.A. is the number one in the world for the manufacture and development of patented bevelling machines.

Polishing Machines

This machine performs the polishing of bevels with 25 mm. width and angles between 20º to 45º been able to adjust the depth of the cut.

Beveler – Bevels

We offers a wide range known as CHP-7, CHP-12, CHP-12 INV, as well as CHP-12G, CHP-12G REV., CHP-21G and CHP-21G INV., the latter being adjustable frmo 20º to 45º.

The CHP-7 is the smallest machine, it is versatile and easy to use because of its reduced weight. It is the ideal option for lighter gauge materials including aluminium. This machine performs 1,6 m/min. bevel to receive welding seams with 6 mm. depth in plates up to 16 mm. thickness and 40Kg/mm2 strenght.

The CHP-12 is the most universal machine because it covers 80% of the applications for its type. It is versatile, adaptable and is easily transported on its own trolley. This machine performs 2,6 m/min. bevel to receive welding seams with 12 mm. depth in plates up to 40 mm. thickness and 40Kg/mm2 strenght.

The CHP-12 INV is the inverted version of most universal machine, the CHP-12. It is versatile, adaptable, easily transported on its own trolley and ready to make bevels on the lower part of the plates. This machine performs 2,6 m/min. bevel to receive welding seams with 12 mm. depth in plates up to 40 mm. thickness and 40Kg/mm2 strenght.

The CHP-21G is the largest machine in the range. It is suitable for heavy gauge materials and its robust construction will give many years of service. It is easy to use and transport as the smaller models.

LHP-6 | Cevisa Beveler / Bevels Machines

This machine performs the cleaning of exceeding welding seam with12 mm. width and 5 mm. height in a single pass. – Fast cutting. – Adjustable depth of cut. – Eliminates grinding & mistakes.

Durma maintains status as the world’s largest volume producer of metal fabrication machinery. Durma manufactures CNC press brakes, turret presses, punching machines, lasers, shears, ironworkers, plate rolls, angle rolls, and saws.

Product Series:

Bending

Press Brakes
– ADS-L Large Press Brakes and Automation
– AD-R Series Press Brakes (3-5 Axis)
– AD-S Series Press Brakes (5-12 Axis)
– AD-H Series Press Brakes (Hybrid / 5-12 Axis)

Profile Rolls
– PBM Profile Bending Rolls
– PBH Profile Bending Rolls

Plate Rolls
– MRB-E Series Horizontal Rolls
– MRB-S Series Horizontal Rolls
– HRB 3 Series Plate Rolls
– HRB 4 Series Plate Rolls

Punching

– Rotational Head Punch
– RP Series Rotational Head Presses

CNC Plate Punch
– Multi-P CNC Punch

Turret Presses
– TP Series Turret Press Punches

Cutting

– Lasers
– HD/L & HD-F/L Lasers

Plasma
– PL Series Large Format Plasma
– PL-C Series Compact Plasma

Saws
– HB Series Horizontal Saws
– DCB Series Horizontal Dual Column Saws

Shears
– MS Mechanical Shears
– SBT Series Hydraulic Shears
– VS Series CNC Variable Rake Shears

Structural Fabrication

– Ironworkers
– IW Series Single Cylinder Ironworkers
– IW Dual Cylinder Ironworkers

CNC Plate Punch
Multi-P CNC Punch

VERTICAL MILLING MACHINE

Worktable surface (mm)                                                                   1400×400
T-slot (mm)                                                                                         3×18
Max. weight over table (Kg)                                                             500
Table rotation                                                                                      No
Longitudinal travel (mm)                                                                 800
Cross travel (mm)                                                                              400
Ram travel (mm)                                                                                500
Table feed                                                                                             No
Longitudinal feed (mm/min)                                                           (9) 18-627
Cross feed (mm/min)                                                                        (9) 18-627
Longitudinal and cross rapid movement (mm/min)                  No
Vertical feed (mm/min)                                                                    1670
Rapid vertical movement (mm/min)                                             No
Work feed (mm/min)                                                                           No
Taper of ram headstock                                                                       ISO50
Ram headstock speed range (r.p.m)                                                 18-1800
Number of ram headstock speeds                                                      variator
Ram movement                                                                                      MANUAL
Ram travel (mm)                                                                                    500
Quill feed (mm/min)                                                                             0,04/0,08/0,15
Quill diameter (mm)                                                                                                 180
Quill travel (mm)                                                                                   105
Ram headstock motor (Kw)                                                                 7,5
Distance spindle/ machine mirror                                                     No
Distance between the front spindle and the ram slide(mm)         No
Distance between the vertical spindle to the table (mm)              150-650
Work feed ram headstock                                                                    No
Distance headstock/ table (mm)                                                        No
Distance from spindle to guideways top (mm)                               520
Distance min./max. headstock to mirror (mm)                             No
Dimensions (mm) (length – width – high)                                       2425x2200x2000
Net weight (Kg)                                                                                     3660

SLOTTING MACHINE

Ram travel (mm)                                                                                   350
Ram regulable vertical travel (mm)                                                  0-160
Strokes number per minut Hz 50                                                      30-40-50
Distance between end RAM guide and table (A) (mm)                400 – 910
Distance between tool center and column (B) (mm)                    600
Work table dimensions (mm)                                                            1000 x 580
Longitudinal work table travel (X) (mm)                                        550
Work table cross travel (Y) (mm)                                                      400
Tiltable headstock to both sides                                                        Tiltable headstock to both sides
Table central hole diameter                                                               Table central hole diameter
Motor powe (hp/rpm)                                                                        Motor power (hp/rpm)
Power of main motor (Kw)                                                                5,5
Dimensions (mm) (length x width x height)                                 2100x1500x2320
Weight (Kg)                                                                                          3500

CNC EDM machine for wire

Machinning method                                                                          Submerge-Flushing
Max. workpiece size (mm)                                                               1200 x 790 x 300
Max. workpiece weight (Kg)                                                            1000
X, Y Axes travel (mm)                                                                      800 x 500
Z Axis travel (mm)                                                                            300
U, V Axes travel (mm)                                                                  ± 60 x ± 60
X, Y Axes feed rate (mm)                                                                Max. 900
Machinning speed (mm²/min)                                                     200
Drive motor (X,Y,U,V)                                                      AC servomotor
Wide diameter (standard) (mm)                                 Ø0.25 (Ø0.15 – Ø0.3)
Wire feeding speed (m/min)                                        0 – 15
Wire tension (gf)                                                                200 – 2500
Max. taper angle                                                                ± 15º / 80º
Worl tank inner dimensions (mm)                              1492 x 972 x 480
I/O device                                                                             Keyboard
Data input                                                                             RS-232, CF card
Display type                                                                          15” LCD-TFT
Control system                            IPC, closed loop software servo system
Control axes                                                                         X, Y, U, V, Z
Min. setting unit (mm)                                                     0.001
Max. command value (mm)                       ± 9999.999
Interpolation                                                                        Linear / Circular
Command system                                          Abs / Incl.
Machinning feed control                                                 Servo / Const. Feed
Scaling                                                                                     0.001 – 9999.999
Auto 2nd cut system Re-trace and auto changed machinning data
Machinning condition memory                                    0-9999
External dimensions (L x W x H) (mm)   600 x 870 x 1850
Filter tank capacity (L)                                                      420
Filter element                                                                      Paper
Ion exchange                                                                       15
Conductivity control system                      Standard
Fluid temperature control                                              Auto
External dimension (L x W x H) (mm)  (F)                 950 x 1400 x 1290
Weight (Kg)                                                                          280

CNC VERTICAL MACHINING CENTER FOLLOW

Table dimensions (mm)                                                   1300 x 610
Traveling (XYZ)                                                                    1140 x 610 x 610
Max. Table load (Kg)                                                         850
Spindle nose to table surface (mm)                           110 – 720
T-slot (size x pitch x nº)(mm)                                                            18 x 125 x 5
Spindle taper type                                                             ISO 40 / 50
Spindle Inner diameter (mm)                                                           ø70/80
Spindle center to column (mm)                                   675
Spindle speed BELT (rpm)                     60 – 6000 (8000), 60 – 8000 (10.000)
Spindle Speed GEAR (rpm)                   H2001 – 8000, L40 – 2000
Spindle Speed DIRECT DRIVE (rpm)                            12.000
Draw bar force (kgf)                                                          2000, 950
Main motor (continuous / 30 min)(Kw)                                        7.5 / 11 – 15
Rapid feed rate (XYZ)(m/min)                                                          20 / 20 / 20
Feed rate (XYZ)(mm/min)                                              10000
Servomotor: Mitsubishi (Kw)                                                            HF 353 (3.5)
Servomotor: Fanuc (Kw)                        α 12/3000 i (3.0), β22 / 2000i (2.5)
Servomotor: Siemens                                                      1FK7 063 (2.9)
Servomotor: Fagor (Kw)                                                  FKM 64.30A
Servomotor: Heidenhain (Kw)                                                         QSY155B (2.47)
ATC type                                                                         SOMBRILLA / DOBLE BRAZO
Tool selection (Bi-direction)                BI-DIRECCIONAL / RANDOM
Tool storage capacity                                                        16 / 24, 24 / 24 (30)
Max. Tool diameter (mm)                    Ø100 / Ø90 (Ø77) – Ø115 / Ø115
Max. tool length (mm)                                                     250, 300
Max. weight (Kg)                                                                15, 8
Air requirement (Kg/cm²)                                               6
Power requirement (KVA)                                             20
Coolant tank capacity (L)                                                 300
Machine weight (Kgs)                                                      6500
Overall dimensions (L x W x H) (mm)                         3100 x 2200 x 2950

INTERACTIVE GRAPHIC CONTROL

The electronic SMART-turn lathe maintains the ease of use of a manual lathe, provides increased productivity and flexibility by replacing mechanical controls with the latest touch screen numerical control technology.

OPERATION:

– The operators accustomed to working with a manual lathe can work with this system without having any knowledge about CNC.
– Easy machining operations can be made manually using just the handwheels, as in conventional lathes.
– A comprehensive choice of semiautomatic cycles are available for more complex shapes, which can be selected through the touch screen.

INCLUDING:

– Operators using manual lathes can use the SMART 6 system without having any CNC experience.
– Electronic hand wheels are fitted for the operators to handle the machine as on a conventional lathe.
– Machining is carried out by using a comprehensive choice of semiautomatic cycles selected through the touch screen.
– MDI mode of ISO programming is also available for more complex operations.
– Complete range of automatic cycles.
– Profile definition cycle for external/internal roughing and finishing, including graphic preview of the drawn shape in the screen.
– External/internal facing.
– Cylindrical and taper threads.

Grooving.

– Drilling and tapping.
– Capacity to save up to 40 different operations that can be linked in a single program makes the machining of complex components fully automatic.
– 4 way automatic square toolpost.
– LCD Touch-screen of 7.2” with large graphic icons that guide the operator.
– Tool calibration – capacity for up to 16 tools.
– Inch or Metric display.
– Possibility to program cutting conditions (feed, spindle speed, tool) for each cycle.
– RS-232 port that can communicate with a PC and PCMCIA slot for memory cards.
– Machine is equipped with the CNC unit 0i MATE-TC®, AC motors and drives from FANUC™.
– Automatic speed range change, including variable spindle speed with constant surface speed.

ISO PROGRAMMING MODE:

– Possibility to program all type of operations and automatic movements.
– Capacity up to 64 different offsets for tools.
– 240 KB memory capacity for programs.

ADVANTAGES:

– Takes advantage of the possibilities that offers a CNC at the same time that maintaining the flexibility and ease of use and handling of a conventional lathe.
– Components of complicated geometries can be machined, without the setting of complicated attachments.
– A wide range of threads can be produced without having to preset any gear trains.
– Increased productivity and precision.
– Full automatic operations give reduced working time and increased productivity.