Welding & Cutting

MMA equipment:

The welding equipment of ESAB are sturdy and robust switching converter (chopper) power sources intended for manual heavy duty MMA welding with coated electrodes, TIG welding and Air Carbon Arc Gouging. Well proven technology with a high level of reliability, outstanding weld performance, a strong metal housing and large wheels for ease of handling, make this range of machines ideal for use in the toughest of industrial environments.

The inverters welding equipments is a robust and durable power source for the professional welder. The machine provides state-of-the-art welding performance and reliability through use of the latest high grade IGBT technology. The internal electronics are cooled by a highly efficient fan for added reliability and monitored by a thermal protection system.

– Setting range: from 145 A to 800 A
– Input ratings: from 110 to 550 VAC 50/60Hz

MIG equipment:

Mig equipmet are sturdy and robust switching converter (chopper) power sources intended for heavy duty applications. MIG/MAG and MMA are the main processes – process selection being related to the choice of control panel, Origo™ MA23, Origo™ MA24 or Aristo® U6. Well proven technology together with ESAB developed software provides a high reliability and outstanding welding performance.

Portable MIG/MAG welding unit with built-in wire feeder for Ø200 mm spools. Caddy® Mig is used for MIG/MAG welding of mild steels for repair, maintenance and assembly work. This easy to use and powerful unit offers excellent welding properties and is easy to take along to the job at hand. Great if you are welding in the workshop or on the move. With Caddy® Mig you only need to set the plate thickness before staring to weld. Hotter or colder welds can easily be obtained by using the heat adjustment knob.

– Setting range: from 160 A to 650 A
– Input ratings: from 220 to 440 VAC 50/60Hz

TIG equipment:

Outstanding welding characteristics – high efficiency and high-quality welding. Efficient Man Machine Communication by the user-friendly control panels Aristo TA4 and Aristo TA6. TA6 enables a memory of 10 welding parameters and the possibility to weld with the pulse technique, which is especially suitable for thin materials.

Compact and portable inverter for AC/DC TIG welding, with HF or LiftArc start, and MMA.

– Setting range: from 160 A to 430 A
– Input ratings: from 220 to 440 VAC 50/60Hz

PLASMA CUTTING

The A-Series systems are based on an industrial proven platform. The A-Series offers standard features to meet the needs of many automated applications. With all the advantages of 1Torch and proven systems reliability, the automated A-Series delivers the best in productivity, precision and performance.

Features:

– All units have 80% duty cycle
– Single phase 208/230V available on all units
– Superior cut quality up to 120A
– Lightweight and compact design
– Durable in the toughest environments

Industries:

– General Manufacturing
– Pipe Construction
– Power Poles
– Transportation

CUTTING AUTOMATION

Rugged, High Performance

Performance and accuracy are assured with a heavy steel beam, precision machined mating surfaces, and linear rail. This rugged design ensures smooth motion, accuracy and long term machine durability. With dual-side, high-speed AC drives and a fast torch lifter, SGX enables higher productivity through rapid cut-to-cut cycle times.

Precision Plasma Cutting

The SGX cutting machine equipped with ESAB’s m3 Plasma®* enables precision plasma cutting for a wide range of material types and thicknesses:

– Mild steel up to 50 mm (2 in.)
– Stainless steel up to 25 mm (1 in.)
– Aluminum up to 38 mm (1.5 in.)

The m3 Plasma automatic gas control makes plasma setup quick and easy. The operator simply selects material type and thickness on the Vision® T5 CNC touch screen, and all plasma parameters are set automatically.

MULTITRAC

The A2 Multitrac with the A2/A6 process controller PEK is available for both the SAW and the GMAW method. If the SAW-version is chosen, the A2 Multitrac is capable of working equally well with either single or twin wire. The feed unit secures an even and stable wire-feed speed. Accurate travel speed is ensured by means of four-wheel drive.  Exact presetting and control of the welding parameters is done on the instrument panel, which is equipped with a digital display. The Multitrac is fully mobile and can easily be moved from one welding station to another. It can also be quickly set-up for different workpieces.

WELDING AUTOMATION

LAF 635, 800, 1250 and 1600

The LAF series are three phase, fan-cooled DC welding power sources designed for high productivity mechanized submerged or high productivity MIG/MAG arc welding.

They are used in combination with ESAB’s A2-A6 equipment range and the A2-A6 Process Controllers (PEK or PEI).

ESAB’S NEW SOLUTION FOR REPAIR OF EMBEDDED TRAMWAY RAILS:

Tramtrac II is ESAB’s latest welding equipment for the repair of embedded grooved city tramway rails. It utilises the FCAW process with self-shielded wire, instead of the conventional SAW process and this provides a number of advantages in terms of ease of use and cost-efficiency.

The FCAW process allows Tramtrac II to be small and with an ulta light-weight compared with the heavier SAW solution. It is easily stored and used from a truck together with a generator and welding power source. The tractor can be hand-carried and is easily installed and removed on and off the rail, allowing trams to pass within a controlled safety situation.

Welding embedded grooved rails in cities implies that preheating the rail cannot be performed. With rail grades ranging from 700 (R220) to 900A (R260) consumables for difficult to weld steel are recommended with a weld deposit that can accommodate high carbon without cracking. ESAB OK Tubrodur 15.65 and OK Tubrodur 14.71 are two wires that have been successfully used by tramway repair contractors for many years. Once the beads have been deposited there is need to grind to the final profile of the rail

Automation

Very often there is more to the welding processes than connecting two pieces of material. In many instances multiple welds are necessary, have to be coordinated, need to be brought into logical order.

Fronius offers a wide range of mechanised welding systems – from pre-developed standard components to complex system solutions specially matched to your applications.

Title 1
Title 2
Title 3
Content 1 1 Content 1 2 Content 1 3
Content 2 1 Content 2 2 Content 2 3
Content 3 1 Content 3 2 Content 3 3

CMT welding

This modern joining method satisfies increasingly stringent demands,. some of the most important of which are process stability, reproducibility and cost-effectiveness. The bundling together of specific material properties opens up a number of interesting possibilities. Material compounds impart to a component or product the desirable properties of the constituent materials. Previously, such results could only be achieved by mechanical means or by bonding. Of much greater interest, however, is the ability to use heat to join materials with differing properties. The main focus in this respect is on the joining of steel and aluminium, as this will be of particular interest to the automotive sector, where it could spawn a whole range of previously undreamt of innovations.

PROFESSIONAL MOTORWELDERS

They are designed to satisfy the needs of the most demanding welding techniques. Can operate simultaneously either as a welder as generator three-phase and single-phase. Furthermore are suitable for a wide range of uses, including the metallic construction, construction, pipeline and shipyards. The welding current is continuous and can weld electrode (rutile, basic, cellulose) up to 8 mm diameter. The motor welding are soundproof.

DIGITAL TECHNOLOGY IN THE SERVICE OF INDUSTRY

The acronym DSP, which is referred to this line of MOSA welders, stands for “Digital Signal Processor”, and identifies the fact that the regulation of the welding parameters is performed by means of a digital technique. More precisely, in the DSP controller reside the programs which perform the regulation of the different welding processes supported. The implementation of the control is accomplished by a power converter of the “Chopper” type (Chopper Technology), which operates at high frequency (20 kHz). The high frequency conversion allows to obtain superior welding performances in comparison with more conventional techniques at low frequency.

FEATURES

Via a rotary selector you can choose between 5 different welding programs.

  1. LIFT ARC TIG – This program performs a TIG welding with a “Lift Arc” start. With this feature the arc is started simply by touching the piece, without scratch.
  2. STICK (3 PROGRAMS) – They are specific for the electrode welding (CC), being characterized by three different arc force levels with increasing short circuit current from 1 to 3.
  3. MIG MAG – It is dedicated to WIRE welding, WITH GAS or FLUX CORED. This welding process is performed at constant voltage (CV).

 

PORTABLE WELDERS

The weight of the whole machine is only 34 kg. Driven by a Honda 4-stroke petrol engine, it uses an innovative permanent magnet alternator to supply a welding current of up to 150 A DC, and it can function simultaneously as a welder and generator.

The presence of an auto idle economizer introduces the concept of “poweron demand”, allowing both fuel savings and reduced engine wear. The New Magic Weld is able to weld any kind of electrode (rutile, basic, cellulose) up to 3.25 mm and takes full advantage of the engine’s power output thanks to a technology developed by MOSA known as “Power Optimizer”. Additionally, you can also use it as auxiliary power generator 230v or 110v up to 2 kW DC to power small tools or lighting. The New Magic Weld is compact and professional, proves indispensable as the most portable machine for carrying out welding repairs on site.

WELDING SOLUTIONS:

With more than 60 years’ experience, Gala Gar offers the right services and solutions to satisfy the needs of its users and customers, and it is one of the benchmarks in the welding sector. Gala Gar covers all the areas related to welding, manufacturing, maintenance, advice, sales, etc…

As manufacturers, we develop, prepare and offer a complete product range that covers the different welding processes:

– Gas welding and cutting.
– Electric and electronic welding and cutting.
– Electromechanical machines.

We also manufacture a wide range of equipment to regulate and distribute gases, covering the different pressure and flow demands. In addition to this product, Gala Gar sells a whole range of products designed for the protection both of the welder and of the workplace. All of them with the latest advances demanded by the market and with the backing of manufacturing processes in agreement with international standards and product certificates. The fact that we are manufacturers enables us to make products that adapt to our customers’ specified and specific needs, required both on a national and international level.

Portable Inverter equipment:

– Power supply voltage: from 230V to 400V +/- 15%
– Welding intensity: from 140A to 300A

SMAW (Transformers and electronic rectifiers):

– Power supply voltage: from 230V to 400V +
– Welding intensity: from 160A to 600A

MIG/MAG:

– Power supply voltage: from 230V to 400V
– Welding intensity: from 150A to 600A

Plasma cutting equipment:

– Power supply voltage: from 230V to 400V
– Intensity: up to 105 A
– Cutting:up to 50 mm

Miller® is about building things that matter. We lead the welding industry in building advanced, solution-focused products and meeting crucial needs for welding safety and health. We’re about the partnership and the work. Our products are designed with our users for manufacturing, fabrication, construction, aviation, motorsports, education, agriculture and marine applications.

 

MIG (GMAW)

Single-Phase

  • Millermatic® 125 Hobby
  • Millermatic® 141 MIG Welder
  • Millermatic® 190 MIG Welder
  • Millermatic® 211 MIG Welder
  • Millermatic® 212 Auto-Set™ MIG Welder
  • Millermatic® 252 MIG Welder

Three-Phase

  • Millermatic® 350P MIG Welder
  • Millermatic® 350P Aluminum MIG Welder
  • CP-302 MIG Welder
  • Deltaweld® 302 MIG Welder
  • Deltaweld® 452 MIG Welder
  • Deltaweld® 652 MIG Welder
  • Invision™ 352 MPa MIG Welder
  • Invision™ 450 MPa MIG Welder
  • AlumaFeed® Synergic MIG Aluminum Welding System

TIG (GTAW)

  • Diversion™ 165
  • Diversion™ 180
  • Dynasty® 280 TIG Welders
  • Dynasty® 350 TIG Welders
  • Dynasty® 700 TIG Welders
  • Dynasty® 210 TIG Welders
  • Maxstar® 150 STL TIG Welders
  • Maxstar® 150 STH TIG Welders
  • Maxstar® 350 TIG Welders
  • Maxstar® 280 TIG Welders
  • Maxstar® 210 TIG Welders
  • Maxstar® 700 TIG Welders
  • Syncrowave® 210 TIG Welders
  • Syncrowave® 250 DX TIG Welders
  • Syncrowave® 350 LX TIG Welders

Stick (SMAW)

  • Thunderbolt® XL 225 Stick Welder
  • Thunderbolt® XL 225/150 AC/DC Stick Welder
  • Dialarc® 250 AC/DC Stick Welder
  • Maxstar® 150 S Stick Welder
  • Gold Star® 452 Stick Welder
  • Gold Star® 652 Stick Welder
  • Maxstar® STR 210 120-480 V
  • CST™ 280 Stick Welder

Engine Driven

  • Blue Star® 185 Engine-Driven Welder
  • Bobcat™ 225 Engine-Driven Welder
  • Bobcat™ 3 Phase Engine-Driven Welder
  • Bobcat™ 250 Engine-Driven Welder
  • Bobcat™ 250 LP Engine-Driven Welder
  • Bobcat™ 250 Diesel Engine-Driven Welder
  • Trailblazer® 275 Engine-Driven Welder
  • Trailblazer® 275 LP Engine-Driven Welder
  • Trailblazer® 325 Engine-Driven Welder
  • Trailblazer® 325 Diesel Engine-Driven Welder
  • Trailblazer® 302 Air Pak™ Engine-Driven Welder
  • Big Blue® 350 PipePro® Engine-Driven Welder
  • Big Blue® 400 Pro Engine-Driven Welder
  • Big Blue® 450 Duo CST Engine-Driven Welder
  • Big Blue® 600 Pro Engine-Driven Welder
  • Big Blue® 800 Duo Air Pak Engine-Driven Welder

EDGE™ ESS4 Series High Capacity:
EDGE ESS3 Series Medium Capacity:

The ESS4 Series – the heavy duty, high capacity, single stage design regulator series that set the standard for the complete line of EDGE regulators. Its outstanding flow performance provides better flow control across a full range of cylinder pressures, with exceptional sensitivity and precision in delivery pressure. The ESS3 Series are medium capacity, single stage design regulators with the same safety and design benefits of the ESS4.

400 Series Torch, Handle and G Series Regulator:

The 400 Series is a two-piece torch that incorporates innovative handle and cutting attachment designs that offer better ergonomics, a clearer view of the cutting path, visual cues for easier use and enhanced safety.

 

PLASMA CUTTING

  • A powerful 80% Duty Cycle to handle all-day production cutting in the toughest environments.
  • Light-weight, compact design and convenient mounting feet allow for easy mounting in any application
  • Valve in torch design reduces cycle time between parts and increases productivity.
  • CNC Interface connection is located on the rear of the power supply offering “Start/Stop”, and “OK to MOVE” signals.
  • Full arc voltage is available using an internal terminal connection
  • Software automatically detects the torch that is attached and switches between automation and manual modes.
  • Dedicated automation software improves cycle time and performance in many applications.

The equipment of cutting CutMaster take dispose of a product range from 12 mm to 40 mm of cutter.

 

STATIONARY CUTTING:

Auto-Cut™ 300 XT PS, 400V CE, 3 ph, 50-60 Hz

Auto-Cut™ 300 XT Systems include:

  • 300A Power Supply including Gas Control Module • XT-301 Torch and leads
  • 35mm Production Cut
  • 40mm Maximum Piercing
  • 75mm Cut from Plate Edge
  • 100% Duty Cycle @ 300A

Handheld and automated air plasma systems:

High performance industrial products for every cutting and gouging need

Hypertherm’s Powermax line of products consists of six highly portable air plasma systems for hand or automated cutting and gouging of any electrically conductive metal. With a severance cut capacity range from 5/8″ at 30 A to 2 1/4″ at 125 A, Powermax systems will help you get your work done faster, easier, more reliably and at lower cost.

Engineered for heavy-duty, high capacity mechanized and handheld cutting and gouging, the MAXPRO200 delivers reliable performance across a wide range of industrial applications.

– Automated cutting

Hypertherm has a wide variety of mechanized cutting systems available to meet your plasma cutting needs.

Durma uses only the best in components which include a Siemens motion control system and a Hypertherm supply source. A strong effort has been made to provide the following;

Best cut angle – Best edge quality – Precise & fast positioning – Long consumable life – Easy programming –  Easy setup – Reliability – Energy efficient – Clean operation

​The PL Series is built manufactured as a true precision machine tool. These high performance plasma cutting machines are designed to cut a wide range of mild steel, stainless steel and aluminum. The PL is equipped with well known, reliable, and readily available components.

High positioning speeds, accelerations and automatic torch height control provide the best in high quality efficient cutting. The 2D cutting system is available in standard as well as custom lengths and widths.

A modular product family of state-of-the-art flying optics laser cutting machines where the cutting head moves accurately and with high dynamics over the work piece. There are solutions for different sheet sizes, with optimal laser technologies for every range of materials and thicknesses, and all are driven by high performance and maintenance free rack and pinion or linear motor motion systems.

Mobile Welding Fume Extractors and Filter Equipment: From the affordable extraction system, SmartMaster, for sporadic use with low amounts of welding smoke and dust, to devices such as the MaxiFil Clean – for permanent use with self-cleaning filter. We offer the right solution for all welding fume extraction applications. Our mobile devices are suitable for source extraction of welding fumes by means of an extraction arm and hood, burner extraction or even light grinding. The units can be equipped, depending on the type, with two extraction arms. For extracting welding fumes there are several different extraction arm lengths and comfort features to choose from, such as the filter monitoring, SparkTrap or the start/stop system. Of course, many devices are also suitable for the welding of chromium-nickel steel and have a certification of welding smoke extraction class W3 (IFA approval).

Mobile Filter Units: Mobile welding fume extraction and filter units.

Disposable Filter:  Welding fume extraction units with different capacities.

Cleanable Filter: Welding fume extraction units with automatic cleaning system – for up to two workplaces.

Without Filter: Mobile exhaust fan as welding fume extractor.

Extraction Systems – Central And Stationary: Smoke Extraction units for multiple workstations or wall mounted for up to two workplaces.

Stationary – Disposable Filter: Welding smoke extraction unit in different capacities and disposable filter.

Stationary – Cleanable Filter: Extracton systems and filter units with automatic filter cleaning.

Stationary – Without Filtration: Welding smoke exhaust set with exhaust fan and arms in different lenghts.

Central Suction And Filter Units: Extraction systems with automatic cleaning for several workstations and various applications”.

Extension: Spark pre-separator and automatic dust disposal for extraction units.

General Ventilation Systems: Central ventilation system for production halls with layer ventilation principle and other solutions”.

CleanAirTower General Ventilation: Energy-saving indoor ventilation system.

KemJet General Ventilation System: Indoor air cleaning ventilation system with a simple stand-alone installation and high performance nozzles”.

Push-Pull General Ventilation System: Capturing system for ascending, light to medium quantities of pollutions.

Displacement Ventilation: Displacement air pollution control for moderate to heavy welding fumes.

Welding Fume Exhaust Arms And Fans: Flexible welding smoke capturing up to 10m reach for single workstations or welding cabins.

Exhaust Arms: Work flexibly – exhaust arms with a reach of up to 10 meters”.

Fans: Fans for exhaust arms and other applications.

Welding Smoke Extraction Hood – VarioHood. Welding smoke extraction hood for welding robots with versatile installation possibilities.

Extraction And Cutting Tables: Welding and grinding tables for manual applications. Extraction tables for cutting systems.

Extraction Tables For Manual Applications: Welding and grinding tables for manual applications.

Fume Extraction Tables For Cutting Systems: Fume extraction table / cutting tables for automatic plasma cutting and oxy-fuel cutting.

Welding is the most common method of joining metals, widely applied in workshops for the manufacture of products. Welding is also an important repair method for restoring damaged and worn workpieces and other items. This brochure provides an overview of common applications of repair and maintenance welding:

  • Gouging and cutting
  • Difficult-to-weld steels
  • Welding dissimilar metals
  • Surfacing and hardfacing
  • Welding cast iron
  • Welding wear resistant steels
  • Welding aluminium

The descriptions include details of recommended consumables:

  • MMA: OK covered electrodes
  • MIG/MAG welding: OK Autrod solid wires
  • FCAW: OK Tubrodur flux-cored wires
  • TIG welding: OK Tigrod wires

Further information about repair welding can be found in ESAB’s Repair and Maintenance Welding Handbook. ESAB’s range of welding consumables is one of the most extensive in the market. The welding consumables catalogue provides detailed information about product information and comprehensive selection charts for different materials. Further product information can be found on your local ESAB web site under Products/ Welding consumables.

The catalogue features some 450 individual consumables.

A. Consumables for mild steels
B. Consumables for low-alloyed steels
C. Consumables for stainless and high-alloyed steels
D. Consumables for aluminium alloys
E. Consumables for nickel-based alloys
F. Consumables for copper-based alloys
G. Consumables for cast iron
H. Consumables for dissimilar materials
I. Consumables for hardfacing
J. Special products

ESAB’s consumables factories have various international certifications, including ISO 9001 certified quality management systems, manufacturer/product approvals required by the European Pressure Equipment Directive and the Construction Product Directive, and ISO 14001 / OHSAS 18001 certified environmental, health and safety programmes.

ALUMINIUM

Al. 99,5 ti./1450

Aluminium wires and rods for welding of alloys with mostly pure aluminium basis (maximum 0,5% of alloyed elements). Titanium acts as grain-refiner offering the material special characteristics as, for example, a higher corrosion resistance. Applications in the chemistry, construction and food industry.

Al.Mg.3/5754

Wires and rods for welding aluminium basis alloys with maximum 3% Mg.

These alloys are suitable for a big range of applications in the construction sector, in general, and in the structural industry. They are corrosion-resistance and show an excellent colour-uniformity after anodizing.

Al.Mg.5/ER 5356

Aluminium wires and rods for welding alloys with aluminium and magnesium basis, with maximum 5% Magnesium. High corrosion resistance. Applications in the construction of ships, storage tanks, railways and in the automotive industry.

Al.Cu.6Mn.Zr.Ti./ER 2319

The alloy AlCu6MnZrTi/ER 2319 is heat treatable and produces higher strength and ductility than the 4xxx series filler alloys when welds in 2014, 2036, 2219 and Al-Cu casting alloys are post welds heat-treated.

COOPER

The alloy SF-CuAl8 has been developed for welding copper alloys and for coatings on steel, steel castings, nickel alloys and for fixing works in artistic foundries. Excellent for metal spraying. This material offers a very high resistance to seawater-corrosion and to the most commonly used acids in any concentration and at any temperature they may be needed. High erosion resistance. Often used for welding galvanized steel sheets.

• Shipbuilding:
propellers, pumps, shafts and valves, bearings, main shafts.

• Chemical industry:
gate valves, sleeves, pipes, heat exchangers, gear housings.

• Automotive industry:
manteinance of car-parts and tools, bearings in general and galvanized sheets.

• Construction industry:
welding and coating of aluminium-bronze with steel basis.

• Recommended for coating wearing metal.